Product Overview
The design and construction of power transformer test stations is a full-process, end-to-end station-building service tailored for the global power industry. Leveraging 15 years of deep industry expertise, we can undertake transformer test station projects across the entire voltage range from 4.16 kV to 1000 kV, strictly adhering to both IEC 60076 and IEEE C57.12.90-2021 international standards for customized construction. Our services cover the entire process—from preliminary planning and solution customization to equipment supply, engineering construction, installation and commissioning, and operational maintenance training—providing a one-stop solution to build standardized, compliant, and intelligent professional transformer test facilities.
Our complete solutions can be equipped with lightning impulse generators, oil analysis testing equipment, partial discharge testing instruments, shielded rooms, and other comprehensive testing facilities. We can also tailor-make smart testing systems, high-voltage testing halls, partial discharge noise testing rooms, oil testing rooms, and other specialized functional areas as needed. Our offerings accommodate both fixed laboratory setups and containerized mobile test stations, meeting the testing, inspection, and R&D needs of various enterprises and institutions. This makes us the preferred choice for new construction, expansion, and upgrades of transformer test stations worldwide.
Working Principle
Based on the customer’s site conditions, testing requirements, and IEC/IEEE international standards, we develop a customized overall station plan, delineating specialized functional testing zones.
We standardize the production of various dedicated testing devices and auxiliary tooling, ensuring that equipment parameters and performance are compatible with all voltage-level testing scenarios.
We provide one-stop completion of civil construction, equipment installation, cable laying, grounding system setup, and safety-related deployments, thereby establishing a complete testing infrastructure.
Finally, we carry out comprehensive system commissioning and compliance acceptance, accompanied by professional operation and maintenance training as well as long-term technical support, guaranteeing stable and compliant station operations.
Core Service Offerings
1. Customized Solution Design: Combining customer needs and site conditions, and in accordance with IEC 60076 and IEEE C57.12.90-2021 international standards, we optimize designs for smart testing systems, high-voltage testing halls, partial discharge noise testing rooms, oil testing rooms, and other fully functional areas.
2. Full Voltage Range Coverage: We support the construction of transformer test stations spanning the entire voltage spectrum from 6 kV to 1000 kV, accommodating testing and inspection needs for both high- and low-voltage transformers.
3. Standardized Equipment Customization: We manufacture test station–specific testing equipment and auxiliary tools on demand, rigorously adhering to international technical specifications to ensure compatibility and stability.
4. Comprehensive Installation and Commissioning: Our services encompass the main civil construction of the test station, the building of control and equipment rooms, installation of various testing devices, cable laying, grounding system construction, placement of safety signage, and final system-wide commissioning.
5. Lifetime Training and Technical Support: We provide professional training to client teams on equipment operation, routine maintenance, and troubleshooting, along with ongoing technical after-sales support throughout the equipment’s entire lifecycle.
Key Advantages and Selling Points
Full Voltage Range Coverage: We support the construction of transformer test stations covering the full spectrum from 6 kV to 1000 kV, meeting testing demands across low-, medium-, high-, and ultra-high-voltage ranges.
Dual International Standards Compliance: We strictly follow IEC 60076 and IEEE C57.12.90-2021 standards in design and construction, satisfying global market certification and acceptance requirements.
End-to-End One-Stop Service: From planning and design, through equipment customization and engineering construction, to installation, commissioning, and personnel training, we handle every step seamlessly without requiring multiple parties to coordinate.
Well-Developed Functional Scenarios: We can construct high-voltage halls, partial discharge testing rooms, oil testing labs, smart testing systems, and equip them with complete supporting testing facilities.
Proven Project Experience: With 15 years of experience in building power test stations, we are adept at handling large-scale and small-to-medium-sized projects worldwide.
Flexible Customization Options: We support the construction of both fixed laboratories and containerized mobile test stations, adapting to diverse site conditions and project requirements.
Comprehensive After-Sales Support: We offer professional pre-job training and full-cycle technical assistance, resolving post-commissioning maintenance challenges and ensuring long-term stable station operations.
Target Customer Groups
Global transformer manufacturers, grid companies and power research institutes, third-party power testing and certification agencies, new energy and rail transit enterprises, overseas power engineering general contractors, universities, and power research institutions.
Application Scenarios
Transformer manufacturers constructing new or expanding existing factory testing centers and type-test laboratories.
Grid companies and research institutes building high-voltage power equipment testing and verification bases.
Third-party testing and certification agencies establishing authoritative testing platforms compliant with both IEC and IEEE standards.
New energy and rail transit industries setting up dedicated transformer performance testing stations.
Overseas power engineering general contractors rapidly delivering containerized integrated test stations.
Universities and research institutions building transformer R&D, performance validation, and teaching laboratories.
Solving Industry Pain Points
Addressing the industry challenge of customers attempting to build stations independently without standardized plans, where needs, sites, and international standards do not align, resulting in missing professional planning and difficult design processes.
Overcoming traditional test stations’ incomplete voltage coverage and lack of functional spaces, such as the absence of partial discharge rooms, oil testing labs, and high-voltage testing halls, which prevent completing all required tests.
Resolving issues stemming from non-standard equipment production and the lack of unified standards, leading to uneven equipment quality, incompatibility with on-site systems, and low acceptance rates.
Improving the fragmented nature of engineering construction phases and cumbersome multi-party coordination, where civil works, installation, and commissioning are disjointed, causing unpredictable timelines and high risks during acceptance.
Tackling the problem of insufficient professional competence among operation and maintenance staff, lacking systematic training and post-commissioning technical support, resulting in high equipment failure rates and difficult maintenance.
Core Product Value
Our one-stop design and construction service for transformer test stations creates core value for global power enterprises and research institutions: it eliminates the tedious steps of coordinating multiple parties, designing solutions, procuring equipment, and managing construction and commissioning, enabling the rapid establishment of high-standard test stations spanning 6–1000 kV and compliant with dual international standards. Our standardized construction approach avoids compatibility issues and acceptance risks associated with non-standard equipment, ensuring precise, compliant test data suitable for global certification. The comprehensive functional scenarios meet all business needs, including factory inspections, type tests, R&D, and certification testing, while lifetime technical support and personnel training significantly reduce post-commissioning maintenance costs, helping clients quickly build professional, efficient, and compliant transformer testing capabilities, thereby enhancing their core market competitiveness.
Frequently Asked Questions (FAQ)
Q1: What is the voltage range supported by your test station construction services?
A: We can construct transformer test stations covering the full voltage range from 6 kV to 1000 kV, while also accommodating special operating conditions at 4.16 kV, thus covering testing needs for both low-, medium-, high-, and ultra-high-voltage transformers.
Q2: Which international standards does your construction plan comply with?
A: We strictly adhere to IEC 60076 and IEEE C57.12.90-2021 standards in design and construction, fully meeting overseas project certification, export inspection, and authoritative acceptance requirements.
Q3: What kind of comprehensive station-building services can you provide?
A: We offer end-to-end one-stop services, covering everything from preliminary planning and functional zone design, through equipment customization and production, to civil construction, installation and commissioning, personnel training, and long-term after-sales support.
Q4: Do you support the construction of containerized test stations?
A: Yes, we can customize both fixed comprehensive test stations and containerized mobile test stations, catering to overseas projects requiring rapid delivery, temporary testing, or field construction scenarios.
Q5: Do you provide post-commissioning operation and maintenance training as well as technical support?
A: We provide professional operation and maintenance training throughout the entire lifecycle, along with continuous technical support to address any post-commissioning maintenance challenges.
