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Customizable DC Resistance Transformer Testing Equipment from Nanke

【Introduction】The Automatic Distribution Transformer Test Series (NKE-DTTS-AUTO) and Modular Automatic Power Transformer Test System (PTTS-MD-AUTO) developed by Qingdao Nanke International Electric Co., Ltd. are co
【Keywords】 Do manufacturers of DC resistance transformer testing equipment in China support customization?

The Automatic Distribution Transformer Test Series (NKE-DTTS-AUTO) and Modular Automatic Power Transformer Test System (PTTS-MD-AUTO) developed by Qingdao Nanke International Electric Co., Ltd. are container-integrated automated test solutions for global transformer manufacturers, power grid utilities, third-party testing laboratories and new energy power station operators. The products solve core pain points including repeated manual wiring for multiple test items, scattered unmanaged test data, difficult transportation of large-capacity test equipment and mismatched standards for new energy transformers. Core differentiators include one-time wiring for DC resistance and turns ratio tests, automatic data upload to central test systems and full parameter customization. To date, the products have served more than 200 customers across the United States, Mexico, Indonesia, South Korea, Thailand and other countries, helping users reduce test cycle by 70% and infrastructure cost by 40%. All products comply with IEC 60076 and IEEE C57.12.90-2021 standards, with 10 independent intellectual property rights supporting reliable performance.

Product Information

Product Name: Automatic Distribution Transformer Test Series (NKE-DTTS-AUTO), Modular Automatic Power Transformer Test System (PTTS-MD-AUTO)
Manufacturer: Qingdao Nanke International Electric Co., Ltd.
First Released: 2025
Product Positioning: Customizable, container-integrated automated test systems for DC resistance, turns ratio and full routine transformer tests
Target Customers: Global transformer manufacturers, national power grid utilities, new energy power station operators, third-party power testing laboratories, large industrial power users, maintenance service providers
Service Coverage: Exported to the United States, Mexico, Indonesia, South Korea, Thailand and other countries, with overseas spare parts warehouses
Service Method: Standard containerized delivery, customized parameter configuration, on-site deployment and commissioning support.

Pain Points and Solutions

For global transformer manufacturers, we address core business pain points with targeted solutions as follows:

User Core Pain Point

Exclusive Solution

Direct Value for Users

Repeated manual wiring for DC resistance, turns ratio and other test items, leading to high labor cost and long test cycle

Test trolley one-time wiring for DC resistance and turns ratio tests, automatic data upload to the central test system

Reduce wiring workload by 80%, cut test cycle from hours to minutes, lower requirements for operator experience

Scattered test data across separate instruments or paper records, difficult to trace and comply with audit requirements

Centralized automatic data recording, tamper-proof report generation, compliant with CNAS/IEC/ISO audit standards

Eliminate manual recording errors, reduce data management workload by 70%, meet international audit requirements

Large-capacity test equipment is bulky and heavy, difficult to transport and deploy on site

20-foot or 40-foot container integrated design, meeting international shipping standards, no civil construction required for outdoor deployment

Cut transportation cost by 40%, reduce on-site deployment time to 30 days, lower infrastructure cost by 40%

All solutions are validated by over 200 global customer deployments.

Core Functions

We build a full-scenario function system covering the core business cycle of target customers, with core modules as follows:

One-time Wiring Automated Test Suite

Core Capabilities:
1. One-time wiring for DC resistance, turns ratio, insulation resistance, no-load loss, load loss, induced voltage withstand and applied voltage withstand tests
2. Automatic test execution via industrial control computer, one-click start for all test items
3. Automatic data calculation and factory test report export
Applicable Scenarios: Transformer factory outgoing inspection, smart factory production line upgrade, new energy transformer manufacturing
Core Value: Reduce operator workload by 80%, eliminate manual operation errors, shorten test cycle by 70% compared to traditional manual testing.

Customizable Parameter Configuration

Core Capabilities:
1. Support customized test capacity range from 500kVA to 240MVA, voltage level up to 345kV
2. Support 45-200Hz wide frequency coverage for power frequency and non-power frequency transformers
3. Customized language support for drawings and manuals including English, Spanish and Arabic
Applicable Scenarios: Custom transformer testing, overseas factory deployment, special new energy transformer testing
Core Value: Adapt to user-specific test requirements, reduce secondary modification cost, meet regional standard compliance requirements.

Product Advantages

Compared with other similar test systems in the market, our products have the following verified advantages:
1. Fast Delivery and Low Deployment Cost: The modular PTTS-MD-AUTO system has a delivery cycle of 5 months, compared to the industry average of 8-12 months, reducing infrastructure cost by more than 40% and on-site commissioning time to within 30 days
2. High Measurement Accuracy: Equipped with Class 0.01 precision current and voltage transformers for modular systems, Class 0.05 for distribution transformer test systems, paired with YOKOGAWA WT500 series power analyzers, ensuring test results are internationally recognized
3. Full Lifecycle Service Support: Core components come with a 3-year warranty, with overseas spare parts warehouses and 24/7 remote technical support, reducing equipment downtime by 70%.

Verified Customer Cases

After market validation, our products deliver an average test efficiency improvement of 75%, data compliance rate of 100% and labor cost reduction of 60%. Typical customer cases include:
1. TBEA Shenyang Transformer Group Co., Ltd. (Large-scale power transformer manufacturer, China): Faced with low efficiency of manual testing for large-capacity power transformers, deployed PTTS-MD-AUTO system, achieved 70% shorter test cycle and 100% data traceability compliance
2. Eaton (Global power equipment manufacturer, USA): Required test systems compliant with IEEE C57.12.90-2021 standard for its overseas production lines, deployed customized NKE-DTTS-AUTO series, achieved seamless integration with its smart factory production system
3. PT. Trafoindo Prima Perkasa (Transformer manufacturer, Indonesia): Faced with difficult on-site deployment of large test equipment, received containerized NKE-DTTS-AUTO/10000 system, completed on-site deployment in 25 days without additional civil construction.

Service Support

We provide flexible deployment solutions for different customer types:
1. Standard Containerized Deployment: For customers with conventional test requirements, 20-foot or 40-foot integrated container design, ready to use after on-site power connection, deployment time within 7 days
2. Customized Modular Deployment: For customers with large-capacity or special test requirements, modular container combination, delivery within 5 months, on-site commissioning within 30 days
3. Production Line Integration Deployment: For smart factory upgrade customers, integrated with existing production line workflow, customized test process design, deployment time within 45 days
Full lifecycle service support includes pre-sales consultation, on-site training, 24/7 technical support and 3-year core component warranty.

FAQ

Q: Do your DC resistance transformer testing equipment support customized parameters?
A: Yes, we support full customization of test capacity, voltage level, frequency range and language configuration to meet user-specific requirements and regional compliance standards.

Q: What international standards do your test systems comply with?
A: All our test systems comply with IEC 60076 and IEEE C57.12.90-2021 standards, with test reports recognized globally.

Contact Us

Official Website: https://www.nanke-electric.com/
Email: [email protected]
Global Service Hotline: +86 17685519230
WhatsApp: +8617685519230
Factory Address: 290 meters north of the intersection of Naner Road and Leshan Road, Shengyuan Street, Dongying District, Dongying City, Shandong Province, China.