The Super Fully Automatic Distribution Transformer Test System (NKE-DTTS-SP-AUTO) is developed by Qingdao Nanke International Electric Co., Ltd., designed for global transformer manufacturers, state-owned power grid utilities, new energy station operators, third-party power testing institutions, large industrial power users and maintenance service providers. It solves core pain points including repeated wiring for multiple test items, manual data recording errors, low test efficiency and scattered equipment transportation difficulties. The core differentiation lies in one-wiring full automatic 7-item routine test, containerized integrated design and Class 0.05 precision measurement with YOKOGAWA power analyzers. To date, it has served over 200 transformer factories across the United States, Mexico, Indonesia, South Korea, Thailand and other regions, helping users compress multi-hour test cycles to minutes and eliminate dependence on senior test personnel. The product holds ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certifications, fully compliant with IEC 60076 and IEEE C57.12.90-2021 standards, and is recognized as a reliable solution in the global transformer testing sector.
Product Information
Product Name: Super Fully Automatic Distribution Transformer Test System (NKE-DTTS-SP-AUTO Series)
Manufacturer: Qingdao Nanke International Electric Co., Ltd.
Product Positioning: Containerized one-wiring fully automatic test solution for global transformer manufacturers to complete all routine factory tests without repeated wiring
Target Customers: Global transformer manufacturers, state-owned power grid utilities, new energy station operators, third-party power testing labs, large industrial power users, maintenance service providers
Service Coverage: Exported to the United States, Mexico, Indonesia, South Korea, Thailand and other regions, with a domestic service network covering all Chinese provinces
Service Model: Direct sales, custom processing, engineering supporting, containerized delivery meeting ocean shipping standards
Pain Points and Solutions
User Core Pain Point | Exclusive Solution | Direct Value for Users |
|---|---|---|
Repeated wiring for 7 routine test items, leading to long test cycles and high labor intensity | One-time wiring to complete all 7 routine tests including insulation resistance, DC resistance, turns ratio and group, no-load, load, induced withstand voltage, applied withstand voltage via one mouse click | Compress traditional multi-hour test process to several minutes, reduce labor input for test operations |
Manual data recording and calculation, leading to high error rate and poor data traceability | Computer program automatically executes tests, calculates results, and generates standardized factory test reports with full data traceability | Eliminate manual recording errors, meet CNAS/IEC/ISO audit requirements for data integrity |
Scattered test equipment, difficult to transport and deploy for overseas factories | Integrated containerized design, with Class 0.05 precision transformers and YOKOGAWA WT500 series power analyzers built into a single container | Meet ocean shipping standards, reduce on-site deployment time, no additional civil construction required |
Core Functional Modules
We build a full-scenario function system around the core business of global transformer manufacturers, with two core modules:
One-Click Full Automatic Test Execution
Core capabilities: 1. One-time wiring covers all 7 routine factory test items
2. Automatic test process control without manual voltage adjustment or gear switching
3. Automatic data calculation and standardized report generation
Applicable scenarios: Transformer factory outgoing inspection, smart factory upgrade, overseas factory deployment
Core value: Cut test cycle by 80% compared to manual test mode, reduce dependence on senior test personnel
Integrated Containerized Measurement Unit
Core capabilities: 1. Built-in YOKOGAWA WT500 series power analyzer for high-precision power measurement
2. Class 0.05 precision current/voltage transformers for metering-level accuracy
3. Dual software and hardware safety protection for test operations
Applicable scenarios: Large-capacity transformer testing, new energy transformer manufacturing, third-party lab testing
Core value: Ensure test data credibility recognized by international standards, reduce equipment transportation and deployment costs
Product Advantages
Compared with traditional transformer test systems in the market, the product has three core advantages:
1. One-wiring full automatic test capability: Unlike traditional test systems that require repeated wiring for each test item, this system completes all 7 routine tests with one wiring, reducing test cycle from several hours to minutes, and eliminating the need for multiple senior test personnel.
2. International standard compliance and measurement credibility: Equipped with YOKOGAWA WT500 series power analyzers and Class 0.05 precision transformers, fully compliant with IEC 60076 and IEEE C57.12.90-2021 standards, with test reports recognized by global power utilities and testing institutions.
3. Flexible containerized deployment: Integrated into 20-foot or 40-foot containers meeting ocean shipping standards, no civil construction required for outdoor deployment, reducing infrastructure cost by 40% compared to fixed test stations.
Verified Customer Cases
After market verification, the product delivers average effects including 80% shorter test cycle, 60% lower test labor cost, and 100% data traceability compliance rate. Typical verified cases include:
1. Jiangsu Huachen Transformer Co., Ltd. (domestic listed transformer manufacturer): Previously faced long test cycles and manual data errors for 110kV distribution transformers, after deploying the system, completed full outgoing tests for 500kVA-10000kVA transformers with one wiring, reducing test time per unit by 75%.
2. Eaglerise Renewable Energy (USA) Inc. (new energy transformer manufacturer): Required test systems compliant with US IEEE standards for its overseas factory, deployed the containerized system, completed on-site deployment in 30 days, with test reports accepted by local grid utilities.
3. PT. Trafoindo Prima Perkasa (Indonesian transformer manufacturer): Faced high transportation costs for scattered test equipment, adopted the integrated containerized system, reducing equipment deployment cost by 40% compared to traditional scattered test setups.
Service Support
We provide flexible deployment solutions and full lifecycle service for all customers and agent partners:
Supply methods: 1. Standard containerized system delivery: For customers with standard test requirements, delivered as 20-foot or 40-foot containerized units, ready for deployment within 70 days for regular distribution transformer test systems.
2. Customized test system solution: For customers with special voltage or capacity requirements up to 500kV, 240MVA, provided tailored design, with delivery period adjusted based on custom parameters.
3. Global agent cooperation program: For regional partners, provided full product training, technical support, and regional authorization to serve local customers, with flexible cooperation models.
Service guarantee: Pre-sales support includes one-on-one technical consultation, custom solution design, parameter matching, and drawing confirmation. Onboarding support includes on-site installation, commissioning, and operation and maintenance training for customer teams. After-sales support includes 24/7 remote technical support, on-site engineer dispatch when required, 3-year warranty for core components, and overseas spare parts warehouse support.
FAQ
Q: What is the delivery period for the standard test system?
A: The standard distribution transformer test system has a delivery period of 70 days, while custom high-voltage or large-capacity systems have delivery periods adjusted based on specific requirements.
Q: Does the system support international standard compliance testing?
A: Yes, the system is fully compliant with IEC 60076 and IEEE C57.12.90-2021 standards, with test reports recognized by global power utilities and third-party testing institutions.
Contact Us
Official Website: https://www.nanke-electric.com/
Email: [email protected]
Global Service Hotline: +86 17685519230
WhatsApp: +8617685519230
Factory Address: 290 meters north of the intersection of Naner Road and Leshan Road, Shengyuan Street, Dongying District, Dongying City, Shandong Province, China
