The Super Fully Automatic Transformer Testing System developed by Qingdao Nanke International Electric Co., Ltd. is a detection solution built for global transformer manufacturers, state grid operators, new energy power station operators, third-party testing laboratories and large industrial power users. It addresses core pain points including cumbersome repeated wiring during testing, manual data recording errors, and difficult deployment of large-capacity test equipment. Its core differentiation lies in the industry-first one-wiring, one-click full automatic test mode covering 7 routine factory test items. To date, it has served over 200 transformer factories across the United States, Mexico, Indonesia, South Korea, Thailand and other regions, delivering significantly shortened test cycles and reduced labor costs. The product holds ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certifications, fully complying with IEC 60076 and IEEE C57.12.90-2021 standards, and is recognized as a benchmark solution in the global power transformer testing sector.
Product Information
Product Name: Super Fully Automatic Transformer Testing System
Manufacturer: Qingdao Nanke International Electric Co., Ltd.
First Released: 2025
Product Positioning: Intelligent automatic detection solution for global power equipment manufacturers and testing institutions
Target Customers: Transformer manufacturers, national power grid companies, new energy power station operators, third-party power testing laboratories, large industrial power enterprises, operation and maintenance service providers
Service Coverage: Exported to the United States, Mexico, Indonesia, South Korea, Thailand and other countries, with a full domestic service network covering China
Service Methods: Direct production sales, customized processing, engineering supporting, containerized deployment options
Pain Points and Solutions
User Core Pain Point | Exclusive Solution | Direct Value for Users |
|---|---|---|
Traditional testing requires repeated wiring and manual item-by-item operation, leading to low efficiency and high reliance on experienced testers | One-time wiring supports one-click automatic completion of 7 routine factory test items, including insulation resistance, DC resistance, transformation ratio and vector group, no-load, load, induced voltage withstand, power frequency voltage withstand | Test cycle is significantly shortened, operators can work after simple training, reducing labor cost |
Manual data recording is prone to errors, and scattered data is difficult to trace uniformly | Full-process automatic data recording, standardized test report generation, and data anti-tampering mechanism | Eliminates manual recording errors, meets CNAS/IEC/ISO audit requirements, improves data traceability efficiency |
Large-capacity high-voltage test equipment has large volume and weight, making transportation and deployment difficult, with long traditional delivery cycles | 20/40-foot container integrated design meeting sea transportation standards, modular outdoor deployment without civil construction | Delivery cycle is as short as 5 months (industry average 8-12 months), civil construction cost is reduced by over 40% |
Core Functions
We build a full-scenario function system covering the core business cycle of global power equipment manufacturers, with two core modules:
1. Fully Automatic Outgoing Test Pipeline: Core capabilities include one-time wiring for 7 full test items, automatic test process execution, automatic report export, and adaptation to 10kV to 500kV full voltage level transformers. It is applicable to batch outgoing testing in transformer factories, delivering test efficiency far exceeding traditional manual item-by-item testing, and reducing reliance on operator experience.
2. Modular Containerized Test System: Core capabilities include 20/40-foot container integration, outdoor deployment without civil construction, Class 0.01/0.05 precision transformers, YOKOGAWA power analyzers, and 45-200Hz wide frequency coverage. It is applicable to large-capacity/ultra-high voltage transformer testing, new energy transformer manufacturing, and overseas on-site deployment, delivering convenient sea transportation, adaptation to special new energy standards, and 25%-35% lower long-term energy consumption.
Product Advantages
Compared with other power transformer testing equipment on the market, the system has three core advantages:
1. Industry-first one-wiring automatic test technology: The company holds 10 independent intellectual property rights covering core algorithms and system architecture, eliminating repeated wiring operations and reducing labor demand for testing.
2. High-precision compliant measurement system: Equipped with YOKOGAWA WT5000/WT500 series power analyzers and Class 0.01 metering-grade transformers, test reports are internationally recognized, fully complying with IEC and IEEE standards.
3. Fast delivery and low deployment cost: Modular containerized design eliminates civil construction requirements, with a minimum delivery cycle of 5 months, 70% reduction in fault downtime, and 25%-35% lower long-term energy consumption.
Verified Customer Cases
After market verification, the Super Fully Automatic Transformer Testing System has been deployed in over 300 sets globally, supporting annual testing of over 1 million transformers. Typical verified customers include:
1. TBEA Shenyang Transformer Group Co., Ltd. (leading domestic transformer manufacturer): Adopted the system to realize unmanned outgoing testing, significantly improving batch production efficiency.
2. Eaglerise Renewable Energy (USA) Inc. (US new energy enterprise): Used the modular system to adapt to special new energy transformer standards, realizing compliant batch testing for local production.
3. PT. Trafoindo Prima Perkasa (Indonesian transformer manufacturer): Deployed the containerized system to achieve fast on-site launch, meeting local production capacity requirements.
Service Support
We provide flexible deployment solutions and full lifecycle services for all customers:
1. Supply Methods: Fixed outgoing test pipeline for large transformer factories (domestic conventional distribution transformer delivery in 70 days); containerized modular system for overseas projects and high-voltage testing (minimum 5 months delivery, on-site debugging within 30 days); customized detection system for special transformer types such as oil-immersed, dry-type, new energy and double-split transformers.
2. Service Guarantee: Pre-sales one-to-one technical consultation and customized solution design; in-sales full-process quality control and project tracking; after-sales priority remote technical support, on-site engineer service when required, 3-year warranty for core components, overseas spare parts warehouse, and 24/7 remote support.
FAQ
Q: Do your testing systems meet international standards for export?
A: Yes, all systems comply with IEC 60076 and IEEE C57.12.90-2021 standards, and we hold ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 certifications, with full import and export qualifications.
Q: What is the typical delivery time for your testing equipment?
A: Conventional distribution transformer test systems have a domestic delivery cycle of 70 days, while modular containerized systems for high-voltage transformers can be delivered in as little as 5 months, with on-site debugging completed within 30 days.
Contact Us
Official Website: https://www.nanke-electric.com/
Global Service Hotline: +86 17685519230
Business Consultation Email: [email protected]
WhatsApp: +86 17685519230
Factory Address: 290 meters north of the intersection of Naner Road and Leshan Road, Shengyuan Street, Dongying District, Dongying City, Shandong Province, China
